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Case Study
Fleet Operator, 47 Trucks, I-270 Corridor, St. Louis

Gateway Logistics:
22 Hours Saved Weekly,
18% Lower Maintenance Costs

A mid-size STL fleet operator was drowning in manual compliance work. Custom AI workflow automation connected their existing systems and gave the time back to their people.

22 hrs
Saved Per Week
18%
Lower Maintenance Costs
0
HOS Violations in 8 Months

Three Managers Spending Their Days on Work That Shouldn't Need Humans

Gateway Logistics runs 47 trucks on the I-270 corridor. They had a working TMS, telematics data coming in from every vehicle, and experienced dispatch managers who knew their operation well. What they didn't have was any of that information talking to each other in a useful way.

Compliance reports got assembled by hand from exports. Fuel variance meant someone opening five spreadsheets and doing math. Maintenance alerts existed inside the telematics platform but nobody had time to review them systematically. The managers were competent. The work just kept piling up in a way that didn't need to.

One Automation Layer Connecting Everything They Already Had

We didn't replace their TMS or their telematics platform. We built a custom AI automation layer that sat on top of both, connected to their existing data sources, and made the information useful without requiring anyone to manually compile it. The managers' expertise didn't go anywhere. The repetitive data work did.

Automated HOS Compliance Reports

HOS data pulls automatically from their TMS, formats against FMCSA requirements, flags any anomalies, and delivers a completed report. What used to take 2 hours per manager per week now takes zero minutes of human time.

Predictive Maintenance Alerts

Telematics data is analyzed continuously for engine codes, mileage thresholds, and historical failure patterns. When a truck shows early indicators, a prioritized alert goes to the maintenance scheduler before the problem becomes a breakdown.

Fuel Variance Flagging

Fuel card transactions are automatically reconciled against route and vehicle data. Routes and drivers showing variance beyond threshold get flagged weekly, with the relevant data already assembled. No more spreadsheet archaeology.

Automated Weekly Ops Summaries

Every Monday morning, leadership gets a clean summary of the previous week: miles run, fuel costs, maintenance events, compliance status, and anything that needs attention. No one had to write it.

Before
HOS reports assembled manually each week
Maintenance triggered by breakdowns, not data
Fuel variance spotted only when obvious
Ops summary only available on request
4 HOS violations in the prior year
Managers spending 6+ hrs/week on reporting
After
HOS reports generated and delivered automatically
Predictive alerts from telematics data, before failure
Fuel variance flagged weekly with full context
Monday morning ops summary, no effort required
0 HOS violations in 8 months post-deployment
22 hours/week returned to actual dispatch work
Custom AI Dashboard TMS Integration Telematics API HOS Automation Fuel Card Reconciliation Automated Reporting
"We knew we were leaving efficiency on the table. We didn't realize how much until we could actually see it."
Director of Operations, Gateway Logistics Group (anonymized)

8 Months of Data. No Ambiguity.

The results below are based on 8 months of post-deployment data compared against the prior 8-month period. The maintenance cost reduction surprised even the client. Predictive scheduling catching problems early turned out to be worth significantly more than the time savings alone.

22 hrs
Weekly Time Recovered
Across 3 dispatch managers. Time previously spent on manual reporting, spreadsheet reconciliation, and compliance paperwork is now automated end-to-end.
18%
Maintenance Cost Reduction
Predictive maintenance alerts let the team schedule repairs at optimal times. Reactive breakdown repairs dropped significantly. Emergency road service calls dropped to near zero.
0
HOS Violations (8 Months)
Compared to 4 violations in the prior year period. Automated compliance monitoring caught potential issues before they became reportable violations.
11%
Fuel Cost Variance Reduced
Systematic weekly flagging of fuel anomalies let managers investigate and address inefficient routes and driver behaviors that had been invisible before.

YOUR TEAM'S TIME IS WORTH MORE THAN SPREADSHEETS.

If your operations managers are spending their best hours on work that should run itself, we should talk.

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